With the great line of industrial polymer repair and
refurbishment systems that we carry, we also provide a
variety of services which includes the following:
Repair of Corroded, Eroded, Cavitated Equipment such as:
A major power plant called for our services to
repair a severely damanged cap which was completely
eroded, pitted and gouged. The sectional steel
was badly corroded as well. E.M.P. Inc. began
the refurbishment of two of these parts by sand
blasting the area to near white finish. Areas
were then filled with E.M.P. SuperGrade Metal. (Step
1). The damaged sections were built up
higher than normal with our polymers and then sanded
down to a perfect level. Step 2 shows
the area was coated with E.M.P No Wear 100 in Red
followed by another application of E.M.P No-Wear 100
in Blue(Step 3) . The parts were in
service within 24 hours.
Shaft Repair
E.M.P. Super Grade Metal/Superex was used here
to repair this shaft. The this shaft was
scored down to a 1/4" and filled with our E.M.P.
Superex and allowed to cure for 24 hours.
Epoxy Tank Linings & Systems
This Oily Water Separator was completely
refurbished with E.M.P. Tank Lining Epoxy Systems.
It was sandblasted to a white metal SSP finish and
our 2-Step Tank Lining Epoxy Systems was applied.
Corrosion Resistant Pipe Coatings
Abrasive media passing through this
section of an elbow corroded the surface multiple
times. The decision was made to install a new
part but preventative measures were taken. The
new part was sandblasted to near white metal finish,
areas filled with E.M.P. Superex Titanium and
coating with E.M.P. Cerapoxy ( 2 coats).
Bolt Thread Repair
Lagos, Nigeria: E.M.P. Threadex Epoxy here used
to repair a bolt. The threads on the bolt were
eroded and replacement part not available but on a
back order. Threadex Epoxy successfully repaired
this bolt. Method of repair: Damaged area was
ground down to 1/4", area cleaned thoroughly.
E.M.P Industrial Metal then applied. It was
slightly overfilled and threaded.
Water Box Repair
Step 1
(Click Image to Enlarge)
Step 2
(Click Image to Enlarge)
Step 3 Click to
Enlarge
This badly corroded waterbox plus flange full of
pitting was completely refurbished E.M.P. Inc. The
products used were E.M.P. No Wear Epoxy 1000 and
E.M.P. Cerabond as final coats. The pitting
and gouging were filled with E.M.P. Supergrade
Metal Filler System.
Pump Pedestal Repairs
This pump pedestal was completely
refurbished. The old concrete pedestal had
formed cracks in several places. E.M.P Inc.
demolished the old pedestal, built a new form and
poured a brand new pump pedestal with E.M.P. Inc.
Concrete Filler Epoxy. The pour was 6" in height.
The new polymer based pedestal is extremely shock
and vibration resistant.
